Metalizing

 

Learn more about our industrial metalizing services

Metalizing Services

Industrial metalizing, also known as metallization or thermal spraying, is a versatile coating process widely employed across various industries. This technique involves the application of metallic coatings onto surfaces through the deposition of molten or semi-molten materials.

Typically used to enhance durability, corrosion resistance, and conductivity, it finds applications in sectors such as aerospace, automotive, and manufacturing.

The process utilizes various materials like aluminum, zinc, or alloys, creating a protective layer that improves the substrate’s performance and longevity. It is valued for its cost-effectiveness, ability to coat complex shapes, and its contribution to enhancing the structural integrity of components subjected to harsh environments. 

Common applications include coating industrial machinery, automotive components, aerospace structures, pipelines, bridges, and even architectural elements.

Additionally, metalizing is employed in applications where traditional coating methods may be impractical or less effective, making it a versatile solution for enhancing the durability and performance of diverse materials and structures. 

Our Qualifications

At Horton Industrial, we take pride in being certified by Thermion Inc to apply thermal coatings, ensuring that our clients receive the highest quality services backed by industry-leading expertise. This certification reflects our commitment to excellence and innovation in the field of metalizing, enabling us to deliver durable and effective thermal coatings that enhance the performance and longevity of your components. By leveraging cutting-edge technology, equipment, and techniques, we provide tailored solutions that meet the unique needs of each project.

Why Use Metalizing?

  1. Corrosion Resistance: Metalizing provides a durable barrier against corrosion, extending the lifespan of coated surfaces in various environments.
  2. Wear Resistance: It enhances the wear resistance of components, making it suitable for industrial machinery and automotive applications where friction and abrasion are common.
  3. Versatility: It can be applied to a wide range of materials, including metals, plastics, and ceramics, making it a versatile coating solution.
  4. Complex Geometrics: Compared to some alternative coating methods, this can be a cost-effective solution for achieving robust protective layers. 
  5. Cost-Effectiveness: Compared to some alternative coating methods, metalizing can be a cost-effective solution for achieving robust protective layers.
  6. Enhanced Conductivity: It can improve the electrical conductivity of surfaces, making it valuable in applications where conductivity is crucial. 
  7. Environmental Benefits: Some metalizing processes use materials that are environmentally friendly, contributing to sustainability in certain applications.
  8. Minimal Downtime: The process often allows for quick application, minimizing downtime for equipment or structures undergoing coating. 

These advantages make metalizing a preferred choice in industries where durability, protection, and performance are paramount.

Metalizing & Thermal Spray Zinc Coating Services

Long-Term Corrosion Protection for Steel Structures & Infrastructure
Horton Industrial Inc — Precision Arc Spray Metalizing | Call 208-304-0368


Professional Metalizing Services Using the Thermion Precision Arc 4.8

Horton Industrial Inc provides high-performance thermal spray zinc coating (metalizing) using the industry-trusted Thermion Precision Arc 4.8 system.
Our precision arc-spray setup delivers reliable, long-lasting corrosion protection for steel structures, bridges, marine environments, industrial equipment, and infrastructure projects throughout the Northwest and beyond.

We typically apply zinc metalizing using 3/16″ zinc wire, the preferred wire size for heavy-duty structural steel and long-term corrosion protection.


Why Choose Thermal Spray Zinc (Metalizing)?

Metalizing is one of the most durable and cost-effective methods for protecting steel from corrosion — especially in harsh, wet, or coastal environments.
Compared to paint-only systems, zinc thermal spray offers:

Superior corrosion resistance

Zinc metalizing forms a bonded, sacrificial coating that protects steel for decades.

No cure time

The coating is ready for sealer or topcoat application immediately.

Exceptional adhesion

Thermal spray bonds mechanically to properly blasted steel, creating a strong, durable finish.

Ideal for bridges, marine structures, and industrial steel

Perfect for environments with high moisture, salt, or freeze-thaw cycles.


Our Metalizing Capabilities

Horton Industrial Inc provides complete metalizing services using the Thermion Precision Arc 4.8, including:

• Zinc Metalizing

Using 3/16″ zinc wire for:

  • Structural steel

  • Bridge components

  • Marine piles

  • Guardrails

  • Industrial platforms

  • Steel beams, braces & connections

  • Fabricated steel assemblies

• Aluminum & Specialty Coatings (Upon Request)

Alternative wires available depending on the project requirements.

• Full Surface Preparation

Typically performed via abrasive blasting to the proper anchor profile before metalizing.

• Sealers & Topcoats (If Needed)

Optional sealer coat to enhance longevity and performance.


Bridge & Infrastructure Metalizing — Trusted Experience in Alaska & the Northwest

Horton Industrial Inc has extensive experience providing thermal spray zinc coating for bridge projects, including large-scale structural steel work throughout the State of Alaska.
Alaska’s coastal exposure, freezing temperatures, and constant moisture make zinc metalizing a preferred protection method — and our workflow is built around these demanding environments.

We understand the requirements and performance expectations for:

  • DOT bridge components

  • Highway steel structures

  • Marine and shoreline infrastructure

  • Remote and cold-weather steel protection

Whether the job is in the Lower 48 or in rugged Alaskan terrain, our mobile crew and equipment are capable of handling complex steel coating projects.


Industries We Serve

Transportation & Infrastructure

  • Bridges

  • Overpasses

  • Guardrails

  • Highway steel projects

Marine & Coastal Environments

  • Piers

  • Pilings

  • Docks

  • Mooring structures

Industrial & Commercial

  • Fabrication shops

  • Oil & gas

  • Mining equipment

  • Structural steel assemblies

Government & Municipal Projects

  • State and city infrastructure

  • Public works steel structures


Why Work With Horton Industrial Inc for Metalizing?

✔ Precision arc-spray application

Using the Thermion Precision Arc 4.8, known for consistent coating quality.

✔ Experienced with large structural steel projects

Including bridge components for the State of Alaska.

✔ Mobile or shop-based service

We can metalize steel components on-site or in our controlled environment.

✔ Fast turnaround

Efficient workflow from blasting to metalizing to seal coating.


Service Area

Horton Industrial Inc proudly serves:

  • Idaho

  • Washington

  • Alaska (bridge & infrastructure projects)

  • The Inland Northwest and Pacific Northwest region


Request a Quote for Metalizing or Thermal Spray Zinc Coating

From bridge structures to industrial steel components, Horton Industrial Inc delivers long-lasting corrosion protection with professional metalizing services.

📞 Call Horton Industrial Inc: 208-304-0368
Thermal spray zinc coating done right — durable, consistent, and built for extreme environments.

Horton Industrial

Serving

Idaho, Montana, Washing, and the Pacific Northwest.

Phone

(208)304-0368

Email

tanner@hortonindustrial.com

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